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Expansion joints

Customized to customer specifications

The standardized products or those manufactured specifically in accordance with customer requirements are used in all areas of industry, the chemical and petrochemical sectors, plant engineering, heat supply and cryogenics.

Hatec Flex therefore manufactures expansion joints and compensation systems for the following applications:

  • Compensation for thermal expansion
  • Reduction of forces and moments in pipe systems
  •  Vibration damping
  • Compensation for assembly inaccuracies
  • Sealing of pipe penetrations
  • Easier assembly and disassembly of fittings

Applicable standards for the design and calculation of expansion joints:

  • PED 2014/68/EU
  • DIN EN 14917 Metal bellows expansion joints for pressure applications
  • EJMA
  • EN 13445
  • AD-B13 (single-layer bellows)
The expansion joint variants differ in the direction of movement:

Axial – in axial direction;
Angular – angular movement around an axis;
Angular cardan – angular movement around two axes;
Lateral – lateral parallel displacement
The main component of every expansion joint is the flexible single or multi-layered bellows.

We supply bellows made of the following materials:
1.4571 (AISI 316Ti), 1.4541 (AISI 321), 1.4404 (AISI 316L), 1.4539 (AISI 309), 2.4819 (Hastelloy C-276), 2.4856 (Inconel 625), or other materials upon request.

The following connection types are possible:
● Weld ends
● Flanges according to (EN, ANSI, ….)
● Fixed flanges
● Loose flange with bellows flare
● Loose flange with welding-neck flange
● Loose flanges with collar/strap
● Thread
● Special connections in accordance with customer request
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Metal axial expansion joint with a corrugated bellows for industrial piping systems, developed and manufactured by Hatec Flex GmbH to absorb axial movements and thermal expansion

Axial expansion joints

Reliable compensation for thermal expansion

Axial expansion joints are suitable for the incorporation of axial expansion joints in straight pipe sections. For example, they are used in the following:

• Compensation of thermal expansion in straight pipe sections
• In tank and apparatus construction for the compensation of occurring differential expansions.
• As end expansion joints for jacket pipes in district heating systems
• In exhaust pipes on boilers and engines for thermal expansion and vibrations
• As extension pieces on pumps, fittings and plate heat exchangers (with or without tie rod bracing)
• For gas-tight wall penetrations of pipelines in reactor construction and shipbuilding

The prerequisite for the use of expansion joints without tension is the presence of appropriate fixed points and guide bearings.

Illustration of an angular expansion joint and a gimbal expansion joint with multi-layer metal bellows in sectional view, developed by Hatec Flex GmbH to absorb angular offsets and complex movements in piping systems

Angular and cardan expansion joints

Use in long-distance pipelines as well as in boiler and engine room pipelines

By means of the angular movements of the steel bellows, angular and cardan expansion joints are suitable for the absorption of expansion that occurs perpendicular (laterally) in a plane or in a circular plane to the longitudinal axis of the expansion joint. The technical specifications are decisive for the use.
Angular and cardan expansion joints are suitable for the compensation of long pipe sections in long-distance pipelines as well as short-leg boiler and engine room pipelines for planar and spatial pipe systems.
At least two and at most three angular expansion joints, or two cardan expansion joints, possibly in conjunction with an angular expansion joint, form a statically determinate 3-joint system.
Three cardan expansion joints are not permitted in a single system.
The necessary arrangement of the expansion joints for the respective movement absorption of the joint system is performed in accordance with the specifications of Hatec Engineering, or corresponding static calculations. We also refer to Annex C of DIN EN 14917.

Technical illustration of a stainless steel axial expansion joint with tie rods, designed to absorb length changes in piping systems by Hatec Flex

Lateral expansion joints

Installation in confined spaces with variable expansion capacity

The operating principle of lateral expansion joints, such as that of angular expansion joints, is based on the angular movements of the steel bellows. They are also suitable for confined installation conditions. The expansion capacity depends on the overall length or the center-to-center distance of the bellows: The greater the center-to-center distance of the bellows, the greater the lateral expansion capacity.
The adjustment force of the expansion joint is reduced as a result of a larger center-to-center distance of the bellows.
The lateral expansion joint is an independent expansion unit that represents a complete two-joint system.
When used in combination with a wide angular expansion joint as a joint system, the arrangement of the expansion joints required for the respective movement absorption of the joint system is performed in accordance with the specifications of Hatec Engineering or corresponding static calculations.

Sectional model of a stainless steel angular expansion joint with flanges, designed to absorb angular movements in industrial piping systems by Hatec Flex

Vibration damper

Reduction of vibrations, structure-borne noise and connection forces

• For vibration damping and structure-borne noise reduction on pumps and compressors
• For the absorption of very small axial and lateral expansions
• For the reduction of stresses, forces and torque at connection points

The prerequisite for the use of vibration dampers with and without tension is the presence of appropriate pipe-side guides or fixed points in accordance with DIN EN 14917, Annex C, Section 3.2.

Stainless steel expansion joints, metal hoses, and flange components for industrial piping systems by Hatec Flex

Special variants and supplementary equipment

Additional features for function and safety

• Pressure-relieved expansion joints
• Corner-relieved expansion joints
• Externally pressure-loaded bellows (for large movement absorption)
• Extension sections
• Rectangular expansion joints

• Guide and protective pipes
• Lifting and torsion protection
• Leakage monitoring
• Internal insulation
• Abrasion or fire-resistant lining